Rigid alumina and resilient rubber solve different parts of a mixed wear problem. Ceramic elements resist the sliding action of ore, clinker or aggregate, while the elastomer allows limited deformation and helps spread transient loads. The result is not a universal impact liner: drop height, lump mass, angle of incidence and backing stiffness must still be checked so that direct high-energy impact is not concentrated on an unsupported ceramic edge.
03Wear-resistant ceramics
IC FLEXRubber-ceramic composite wear panels
Rubber-ceramic wear panels combine hard ceramic elements with an elastomer layer and, where required, a steel backing. The composite is intended for transfer points where sliding abrasion occurs together with vibration or moderate impact, and can be configured for bolted or welded mounting after the chute geometry is reviewed.
- Transfer chutes and deflector plates
- Hopper and bin linings
- Truck body and loader bucket liners
- Screen feed boxes
Engineering overview
Why rubber-ceramic composites outperform rigid tile in impact zones
Understand the wear mechanism, configuration and operating limits before selecting a lining system.
Panel layout should follow the material trajectory and avoid placing exposed joints or fasteners in the primary wear path. A useful design review includes the chute radius, available mounting space, backing condition, access for replacement, operating temperature and exposure to oils or chemicals that may affect the elastomer. Any field cutting, drilling or welding procedure must be confirmed for the selected panel construction before installation.
Selection01 02 03
Choose the configuration from the service conditions
A defensible selection starts with the actual wear mechanism, geometry and installation constraints — not a generic product label.
Wear mechanism and conveyed material
Separate sliding abrasion from repeated impact and vibration. Ceramic size, elastomer support and panel construction should reflect particle size, drop energy, frequency and the need for local compliance.
Geometry and service conditions
Review curvature, panel size, seams, edges and transition to adjacent liners. The composite must conform without excessive stress while keeping ceramic coverage through the active wear path.
Attachment, access and maintenance
Select bonded, bolted or studded attachment from orientation, vibration, temperature and access. Fastener spacing, substrate stiffness and sealing around penetrations influence system reliability.
What the range is designed to provide
- Combines ceramic hardness with rubber impact absorption
- Bolt-on or weld-on installation
- Conforms to curved chutes and hoppers
- Reduces noise and vibration
Validate before specification
- Confirm that impact severity remains within the selected composite construction; very high localized energy may require a different sacrificial or mechanically supported solution.
- Verify elastomer, bonding layer and fasteners against temperature, chemicals, oils, moisture, fire requirements and cleaning practice.
- Approve panel layout and fastener pattern so seams and exposed edges are not placed in the principal material stream or direct impact point.
Applications
Applications and available configurations
Transfer chutes and deflector plates
Hopper and bin linings
Truck body and loader bucket liners
Screen feed boxes
Relevant industries
Mining
Chutes and transfer points · Hoppers, bins and silos
ApplicationsCement & Aggregates
Mill separators and diaphragms · Kiln and cooler ducts
ApplicationsPorts & Bulk Handling
Ship-loader and unloader chutes · Grab bucket lips and shells
ApplicationsSteel & Metallurgy
Slag chutes and launders · Charging and discharge hoppers
ApplicationsSpecifications
Technical data and range limits
Range-level values are indicative. Confirm the exact grade, test method, selected configuration and current technical data sheet before specification or purchase.
| Ceramic element | Tile or cylinder grade — confirm on project TDS |
|---|---|
| Rubber layer | Compound and thickness engineered for the project |
| Backing | Steel plate (optional) |
| Fixing | Bolt-on or weld-on |
Implementation
From field survey to quality control
Treat material choice, geometry, attachment and inspection as one engineered system.
- 01
Diagnose and measure
Survey the impact map, vibration, curvature, access and existing liner failures. Measure the substrate and identify supports, welds, obstructions and zones that require removable panels.
- 02
Engineer and approve
Define ceramic pattern, elastomer thickness, panel boundaries, attachment and edge protection on a numbered layout. Review handling weight, tolerances and replacement sequence.
- 03
Install and inspect
Prepare the steel, install panels in the approved sequence and verify full support, fastener security, seam treatment and edge sealing. Record panel numbers and baseline condition for targeted replacement.
Useful technical resources
How to select a ceramic wear lining
A practical decision path for alumina tiles, rubber-ceramic panels, ZTA and ceramic-lined pipe.
Read the guideCeramic vs AR steel: which lasts longer?
Alumina ceramic and AR steel solve wear differently. Here is when to choose each — and when to combine them.
Read the guideFAQ
Questions engineers ask before selecting this range
When should IC FLEX be considered?
IC FLEX is considered where abrasion is combined with vibration or moderate repeated impact and a rigid monolithic lining would not accommodate local movement well. The ceramic-elastomer construction must still be matched to actual impact energy and environment.
What information is required to specify IC FLEX?
Provide particle and material data, drop height, impact angle and frequency, temperature, chemistry, vibration, surface geometry, orientation, photos, dimensions and preferred maintenance access.
What must be confirmed before ordering IC FLEX?
Confirm ceramic grade and shape, elastomer formulation, panel thickness and size, attachment method, fasteners, edge treatment, installation procedure and any environmental or fire-performance requirements.
Application solutions
Related application solutions
Explore equipment- and mechanism-led guidance where this product range may form part of the engineered lining system.
01
Chutes and hoppers
Map sliding abrasion, first impact, turbulence and exposed edges before choosing tile geometry, resilient zones and attachment.
Explore solution04Impact transfer points
Separate direct impact, rebound, sliding abrasion and vibration so rigid, resilient and ZTA zones are used only where justified.
Explore solution06Installation and fixing
Treat substrate preparation, adhesive, mechanical retention, joints, curing and inspection as one controlled installation system.
Explore solutionComplementary products
Products are shown separately from industries and only where they play a complementary technical role.
Request an application review
Review my application for IC FLEX
Send the information below so Induscoat can review the wear mechanism and prepare a technically relevant response.
- Handled material and particle-size range
- Operating conditions and observed failure mode
- Photographs and a dimensioned drawing