A ceramic lining is a system: tile, adhesive, substrate and joint design work together. Bond failure often begins with contamination, insufficient surface profile, condensation, incorrect mix ratio, poor coverage or movement at an unsupported edge. The installation procedure should therefore define cleaning and surface preparation, environmental limits, mixing, open time, adhesive thickness, tile bedding, joint treatment and inspection before the equipment returns to service.
IC BONDAdhesives and fixing systems for ceramic wear linings
Adhesive and mechanical retention options for installing ceramic wear tiles on prepared steel. The bonding system is selected against substrate condition, operating temperature, chemical exposure, moisture, vibration, tile geometry and the time available for installation and cure.
- Bonding ceramic tiles to chutes, hoppers and launders
- Boiler and furnace lining retention
- Fan and duct linings

Engineering the bond: why the adhesive matters as much as the ceramic
Understand the wear mechanism, configuration and operating limits before selecting a lining system.
Temperature resistance cannot be inferred from the word “high-temperature.” The continuous and peak temperatures, thermal cycling, immersion, chemicals, moisture during application and required return-to-service time must be checked against a named product data sheet. Where consequences of detachment are high, combine the qualified adhesive with weldable or mechanical retention and document pull-off or other agreed quality checks on a representative area.
Choose the configuration from the service conditions
A defensible selection starts with the actual wear mechanism, geometry and installation constraints — not a generic product label.
Wear mechanism and conveyed material
Define what is being bonded and the load path: ceramic to steel, ceramic to ceramic or repair detail. Tile size, weight, orientation, vibration and impact determine the required retention strategy beyond a generic adhesive label.
Geometry and service conditions
Review substrate condition, flatness, gaps, bond-line thickness, working area and curing environment. The usable application window depends on the selected grade and actual material and ambient temperatures.
Attachment, access and maintenance
Match the adhesive system to operating temperature, moisture, chemicals, cleaning and shutdown duration. Confirm whether mechanical redundancy is required for overhead, vibrating or safety-critical locations.
What the range is designed to provide
- High bond strength to steel and ceramic
- High-temperature grades for hot service
- Retention strategy adapted to vibration and access constraints
- Pairs with weldable and interlocking systems
Validate before specification
- Confirm compatibility with both substrates and contaminants; adhesion cannot be inferred from ceramic chemistry or steel appearance alone.
- Validate preparation standard, mixing ratio, batch size, working time, cure time and return-to-service criteria from the current technical instructions for the exact grade.
- Do not treat family-level temperature or strength figures as design values; confirm test method, cure condition, safety factor and the complete attachment design.
Applications and available configurations
Bonding ceramic tiles to chutes, hoppers and launders
Boiler and furnace lining retention
Fan and duct linings
Relevant industries
Mining
Chutes and transfer points · Hoppers, bins and silos
ApplicationsCement & Aggregates
Mill separators and diaphragms · Kiln and cooler ducts
ApplicationsPower Generation
Boiler ash-conveying pipes · Induced-draft fan housings
ApplicationsSteel & Metallurgy
Slag chutes and launders · Charging and discharge hoppers
ApplicationsTechnical data and range limits
| Service temperature | Product and exposure dependent — verify the selected TDS |
|---|---|
| Bond performance | Substrate preparation and test method must be specified |
| Cure | Temperature and product dependent — follow the installation sheet |
From field survey to quality control
Treat material choice, geometry, attachment and inspection as one engineered system.
- 01
Diagnose and measure
Inspect steel and ceramic surfaces, contamination, corrosion, old lining and access. Record temperature, humidity, available shutdown time and the number and size of pieces to be installed.
- 02
Engineer and approve
Approve the exact adhesive grade, preparation, bond line, quantity, mixing and curing plan. Sequence the installation so mixed material can be placed and inspected within its documented working time.
- 03
Install and inspect
Control surface cleanliness, component ratio, mixing uniformity, coverage, squeeze-out and piece position. Protect the assembly during cure and release it only after the approved acceptance criteria are met.
Questions engineers ask before selecting this range
When should IC BOND be considered?
What information is required to specify IC BOND?
What must be confirmed before ordering IC BOND?
Related application solutions
Explore equipment- and mechanism-led guidance where this product range may form part of the engineered lining system.
Chutes and hoppers
Map sliding abrasion, first impact, turbulence and exposed edges before choosing tile geometry, resilient zones and attachment.
Explore solution02Pipes and elbows
Control concentrated erosion at bends, reducers and branches while preserving bore continuity, pressure design and maintainable spool geometry.
Explore solution03Cyclones and hydrocyclones
Protect inlet, barrel, cone, vortex finder and apex without losing the internal geometry that governs separation and flow.
Explore solution04Impact transfer points
Separate direct impact, rebound, sliding abrasion and vibration so rigid, resilient and ZTA zones are used only where justified.
Explore solution05Pneumatic conveying and ducts
Trace particle-laden flow through bends, transitions, fan housings and ducts while keeping pressure, temperature, balance and access constraints explicit.
Explore solution06Installation and fixing
Treat substrate preparation, adhesive, mechanical retention, joints, curing and inspection as one controlled installation system.
Explore solutionComplementary products
Products are shown separately from industries and only where they play a complementary technical role.
Review my application for IC BOND
Send the information below so Induscoat can review the wear mechanism and prepare a technically relevant response.
- Handled material and particle-size range
- Operating conditions and observed failure mode
- Photographs and a dimensioned drawing


